PMS Workshop

In terms of production management solutions, we are both bold and resourceful. Solving your problem and hustling is what we love to do. We conceptualize and create solutions which are relevant to the present & future needs. Production management system is the basis of modern factory information management for safe production, we establish the production management system and assist enterprises in fulfillment of business plans, construction of their production orders, deployment of production resources, assurance of safe production and realization of their production goals, Pharma, Food industries, Beverages industries, heavy asset processing industries, such as power generation, chemical industry, iron ,steel and nonferrous metal to constantly improve the corporate level of intelligent plant production and better the enterprise management performances

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INTERODUCATION

  • It is defined as planning, implementation and control of industrial production process to ensure smooth and efficient operation. production management techniques are used in both manufacturing and service industries.
  • Simply, production management is a process of planning, organizing, directing and controlling the activities of the production function

KEY FEATURES

  • Real time efficiency calculation
  • Downtime analysis
  • High speed production counter
  • Cloud based
  • monitoring(Application based)
  • Report generation
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FUNCATIONAL SPECIFICATION OF PMS

    • Display Screen –
      •   Rotating display with 12 seconds interval for each cell display
      • The Line Status indicator will be yellow if no input is received for 5 minutes. Green, if the line is running and red when the line is stopped
    • The application is authenticated with User credentials.
    • Access to modify the REPORT, SETTING, CONFIGURATION AND EMAIL are only with the admin user
    • SELECT the date and click on EXPORT Button to get the required report.
    • REPORT can be emailed to the list of email IDs configured

REPORT GENERATIONS

There are various types of reports that are made using PMS, stated below

  • Daily reports
  • Monthly reports
  • O.E.E. reports
  • Manpower reports
  • Application reports
  • Downtime reports
  • Changeover reports
  • Hourly reports

PRODUCTION PLANNING & EXCUATION

On the ManufApp platform, enable operators to recorddevices production data on smart devices for real time visiblity

Downtime Tracking

Monitor Machine Utilization and Observe Cycle time and Deviations. Get Alerts in case of Machine Outages and keep a close watch on changeovers

Maintenance Management

Schedule maintenance and track usage of asset (machines, tools) to get better life and reduce downtime

Order Tracking

Get full visibility of orders. Integrate with SAP, Tally, Busy and track orders through the shop floor

Quality Management

Make available Real time Production Quality records and closely watch on processes and material.

Production Management System Architecture

Benefits

Tangible Benefits

  • Better management of equipment to increase efficiency in manufacturing and production
  •   Improved allocation of resources to reduce labour costs
  • Management of data in one central system to eliminate errors or duplication
  •  Improved procurement procedures to decrease the cost of materials
  • Enhanced planning and control to shorten work-in-progress times

Intangible Benefits

The ability to compare desired output with actuals

  • Better production control
  • Standardized procedures
  • Faster accessibility
  • Improved monitoring
  • Error-proofing enhanced, increased accuracy of data
  • Multiple systems acting as one central system with full[1]transparency
  • Analysis of production
production line

PRODUCTION LINE MANAGEMENT SYSTEM

Easily Monitor Line Status

  • Identify Bottle Neck
  • Track Setup Time Accurately
  • IOT Based Data logging
  • Graphical lay out of Production Line
  • Machine Vision Systems
  • Maintenance Alerts and Alarms

Machine Run Time System

Over all Equipment Effectiveness(OEE)

  • Data Acquisition
  • Operators or worker sutilization
  • Down time Analysis
  • Daily Efficiency report generation
machine run time
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EFFICIENCY CALCULATORS

Real time efficiency Calculation

  • Down time Analysis
  • High Speed Production Counter
  • Cloud Based Monitoring (Application Based)
  • Report Generation

ADD-ONS

Alarm and Alerts Generation

  • Online Fault Diagnostics
  • Wireless Connectivity
  • PLC Server and Analytics
  • Automatic E-mailing
  • Machine Vision System (Surveillance)